Tuesday, March 15, 2022

Construction Update-We Have a Floor

 Construction continues with progress being made. However, most of it is still prep work for when the "real" stuff gets in, like cabinets and appliances. But we do have the new floor done, except for the threshold transitions. The floor took about a week with some additional inconveniences involved. First was, the washer and dryer were unhooked and in the garage. The next was that we couldn't walk on the floors during various parts of the process. That meant we had to go outside and around the house to enter the basement where our food and temporary kitchen are. While both of these were annoying, they were not really a problem. As I have said, I am lucky, blessed, and fortunate to have these kinds of issues.

Here are a few pictures of the floor being done. (Realize that these captions are from someone who doesn't really know how to install floors. I'm just describing what I saw.)

You can see the beginning steps of the prep here. First, they wetted the floor with water. Next, they spread mortar (thinset) on the floor. On top of that, they added an underlayment layer (Schluter Ditra) and pressed it down with the roller you see under the window. It took about two days to do the entire area with additional drying time (i.e., a time we couldn't walk on it.)


After the underlayment was securely dried in place, they added another layer of mortar to the top of it. This required another day of drying time.


Then they started laying the tile on top of another layer of thinset.


They had a complicated system of gadgets to space and level the tile that I didn't quite understand. I don't know if there is a difference in function between the red and blue pieces. It took about 2 days to lay the tile and another day or so to grout it.


The workman had the completed floor covered up with paper for protection before I got a picture of the finished job.


They have also been doing finish carpentry work in the pantry on the shelves. The picture makes the pantry look bigger than it is, but it is bigger than what we had before.


They were also doing finish work around the opening into the kitchen.
You can see the washer in the background. It's disconnected again
in anticipation of working on the floor molding in the laundry room.

This is an air filter that Ward built from 4 Hepa filters and a box fan. It works as well as or better than the commercial one we bought and costs about 1/2 as much. However, the commercial one is sleeker and takes up less space. Also, in this picture, you can see the displaced cleaning supplies which now live on the hearth.

Now for the disappointing news. The cabinets that were supposed to be done by the end of February are now slated for delivery at the end of April, which puts the completion time for the project at the end of May. But it is what it is. We're too far into the project to turn back now. So patience is the name of the game at this point.

Until next time...


8 comments:

  1. Progress is still progress! Can't wait to see the finished project!

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  2. It's so satisfying to watch workers who are skilled at what they do. How exciting! The pantry shelves look great and I bet you can already picture where you will store things.

    Ward is so clever! How did he get the idea to build his own air filter?

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    1. The floor workers were amazing. They had a couple of different crews for different parts of the job. They were very focused and efficient.

      The air filter is a variation of ones that Ward has seen in his woodworking forums. When we finish with it in the house, it will move to his workshop.

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  3. That's a great home made air purifier. Love it. The steps to install the floor seem complicated but hopefully you will have a great floor. I have a box fan with a hepa flilter tapped to output, not input, in my bedroom and it works really well, to rid the air of cat hair and dander and dust.

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    1. With all of these steps, the floor should never move which can especially be a problem with tile. I'm told that this was the way to do it right.

      We had thought about making a filter like you did, but this one will be better when it moves to his shop and now with all of the construction dust.

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  4. What an awesome air purifier! I love it!

    Thank you for sharing the floor laying photos! It looks like a very solid job! Love your new pantry area, too. I'm sorry to hear that the kitchen cabinets will be delayed, but, you'll just appreciate them more when they do get installed! :)

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    1. I will say that we had a few angry moments with the news of the project extension because it messes up several plans we had been making. But we're mostly resigned to the fact and figuring out alternatives.

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What do you think?